Dust Collection Systems

Dust Collection Systems

Industrial Boilers America is partnered with Baghouse America, Inc., who manufacturers various dust collection systems: Baghouses, Cartridge Style Dust Collectors, Multi Cyclones, Wet Scrubbers, and Electrostatic Precipitators (ESP) and ships them all over the globe.

A baghouse or fabric filter is an air pollution control device that removes particulates out of air or gas released from commercial processes or combustion for electricity generation. Power plants, steel mills, pharmaceutical producers, food manufacturers, chemical producers and other industrial companies often use baghouses to control emission of air pollutants. Baghouses came into widespread use in the late 1970s after the invention of high-temperature fabrics (for use in the filter media) capable of withstanding temperatures over 500°F.  Unlike other dust collection systems where performance may vary significantly depending on process and electrical conditions, functioning baghouses typically have a particulate collection efficiency of 99% or better, even when particle size is very small.

An electrostatic precipitator (ESP), or electrostatic air cleaner is a particulate dust collection systems device that removes particles from a flowing gas (such as air) using the force of an induced electrostatic charge. Electrostatic precipitators are highly efficient filtration devices that minimally impede the flow of gases through the device, and can easily remove fine particulate matter such as dust and smoke from the air stream.

Multiple-cyclone separators consist of a number of small-diameter cyclones, operating in parallel and having a common gas inlet and outlet, as shown in the figure. Multiple-cyclone separators operate on the same principle as cyclones—creating a main downward vortex and an ascending inner vortex.

Multiple-cyclone separators are more efficient than single cyclones because they are longer and smaller in diameter, but they are not as efficient as other dust collection systems. The longer length provides longer residence time while the smaller diameter creates greater centrifugal force. These two factors result in better separation of dust particulates. The pressure drop of Multiple-cyclone separators collectors is higher than that of single-cyclone separators.

Multiple-cyclone separators dust collectors are a dust collection systems found in all types of power and industrial applications, including pulp and paper plants, cement plants, steel mills, petroleum coke plants, metallurgical plants, saw mills and other kinds of facilities that process dust. The single-chamber cyclone is more energy-efficient and economical than other separators.

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